Modular Plug Fans for Air Handling Units (AHU)

“What is an AHU? An AHU, also known as an air handling unit, is a factory-made bespoke case assembly, often made from anodised aluminium or plastic coated galvanised steel (GSS).  Thermal and acoustic insulation is enclosed between the outer and inner skins to reduce noise of air handling units.”

If you’re an Air Handling Unit manufacturer and you’re looking for an available solution to your AHU fans supply issue then you’re in the right place, our Rosenberg centrifugal fans with free running impellers are designed for installation into appliances such as Air Handling Units or Multiple Fan Arrays and are available on short lead times or from stock. Talk to our specialist OEM team to discuss your industrial AHU fan requirements.

“The main function of an AHU is to distribute air within a building. They take fresh ambient air from outside, clean it, heat or cool it and then force it through ductwork to the required parts of a building.”

Air Handling Unit

Physically, an air handling unit is a factory-made bespoke case assembly, often made from anodised aluminium or plastic coated galvanised steel (GSS).  Thermal and acoustic insulation is enclosed between the outer and inner skins to reduce noise of air handling units. Within this outer GSS casing, extraction fans and drives sit inside to perform the main bulk of work for the ventilation unit. The single fan or multiple ahu fans and other necessary equipment perform the fundamental functions of circulating, cleaning, heating, cooling, humidifying, dehumidifying and mixing of air.

Small air handlers for local use, are called terminal units. The air handler is normally constructed around a framing system with metal infill panels as required to suit the configuration of the components. Configurations will vary but over the last 30 years a fundamental shift away from belt driven older type centrifugal fans to more energy efficient EC plug ahu fans has made the air handling unit a much more efficient market sector.

As companies and the Government strive to reduce energy consumption within new and existing buildings the performance of plug fans for air handling units remains at the forefront. Learn more about the evolution of the plug fan and how it has impacted the market here. 

Temperature Control

Humidity Control

Cleanliness

Types of Air Handling Unit

Air handling units are found in medium to large commercial and industrial buildings and can be located on the roof, on the floors or within the basement. It is common to find multiple air handling units across a building as many serve single zones such a individual floors or rooms. Particularly old, high rise buildings may, however, have one large AHU, usually located on the roof that will serve the entire building. This is now seen as an inefficient design as these models relied on air leaking out of the building.

Draw Through

The fan pulls the air through the mixing box, filters and cooling coil before discharging it from the fan outlet to the space to be conditioned or to the ducting network. The design can be vertical or horizontal. In this case, the section before the fan has negative pressure.

Blow Through

The fan blows the air through the mixing box, filters and cooling coil before discharging them to the space being conditioned or the ducting system. In this case, the section after the fan has positive pressure.

Ventilation Requirements of AHU Systems

The requirements on a ventilation system are not always the same. In many applications, all that is required is a straightforward exchange of air, whereas in other applications the requirements can vary according to the temperature, humidity and purity of the air. Noise is also a significant factor to consider when choosing AHU fan components.

Axair Fans can supply ahu fans for efficient air movement within air handling units including backward curved impellersEC forward curved centrifugal fans, EC Plug Fans and belt driven options where required.

AHU Fans Air Handling Units

The Role of the EC Plug Fan in Air Handling Units

The industrial fan is kind of like the work horse within an air handling unit. The AHU plug fan pulls the air in from outside and then through the dampers, filters and coils and then push this out into the ductwork around the building. As mentioned previously, centrifugal fans were, and still are, very common in old and existing AHU’s but EC plug fans are now being installed and also retro fitted for increased energy efficiency. Across the fan we’ll also have a pressure sensor, this will sense if the fan is running. If it is running then it will create a pressure difference, this is used to detect a failure in the equipment and warn the engineers of the problem. There may be a duct pressure sensor shortly after the fan, this will read the static pressure and in some ahu’s the speed of the fan is controlled as a result of the pressure in the duct, so very often you will find a variable speed drive connected to the fan for variable volume systems.

The ductwork will then send the air around the building to the designed areas. Return ductwork coming back will return all of the used air from the building back to a separate part of the AHU. This return AHU is usually located near the supply, but it doesn’t have to be, it can be located elsewhere.

Choosing the Right Industrial EC Modular Plug Fan For AHU’s

Backward Curved Centrifugal Impellers

AHU FansOur high performance centrifugal impeller without spiral housing, the E-Series “REVOLUTION” is a range specifically designed for volume flow. Manufactured from aluminium, the E range is designed and manufactured especially for the use of larger volume flow and lower pressure coupled with superior noise reduction and quiet operation. The impellers are manufactured using a black, UV-stabilised, long glass-fibre reinforced polypropylene.

Material Benefits:

Weighing 1.22 kg/m³, the impellers are extremely lightweight when compared with aluminium or steel alternatives. Therefore, the mass of inertia and start-up resistance is minimal. With improved dirt resistance, In-balance during operation is effectively eliminated.

Backward Curved EC Modular Plug AHU Fans

GKHM EWheel EC PLug Fans AHU Fans

When used with an Electronically Commutated Motor (EC-Motor) or an AC-External Rotor Motor, Axair centrifugal fans with reduced noise, free-running, backward curved, high performance impellers make a very compact, efficient and optimally designed fan unit.

The EC plug fan units are available as:

Combining highly automated impeller manufacturing, efficient sheet metal processing and Rosenberg developed EC-Motors or voltage controllable AC-External Rotor Motors enables us to manufacture fan modules which offer optimum performance for customers, while been optimally matched with the construction needs of the end application. The motor impeller of the E-Series “REVOLUTION“, will be gradually integrated into Rosenberg Standard-Ventilation Fans. The fan design complies to the machinery directive 2006/42/EG, EMC-Directive 2014/30/EU, low-voltage directive 2014/35/EU and ErP-Directive 2009/125/EG.

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