Reciprocating Compressors

Reciprocating Compressors

Hermetic refrigerant compressors for use in commercial refrigeration systems.

Operating under the brand name Cubigel Compressors, this complete range of hermetic reciprocating compressors for the light commercial refrigeration market are manufactured by Global brand Huayi compressors in Barcelona, Spain. Huayi are a well-respected and trusted hermetic compressor and capital equipment manufacturer, they’re ranked top in the compressor industry in China, with an annual production output of over 10 million hermetic compressors and $300 million turnover. 

We're an official longstanding supplier, and integration partner for Cubigel compressors.

With over 30 years in the commercial refrigeration and HVAC markets, Axair Refrigeration are trusted with large contracts, stock holding, and integration of refrigeration compressors to support the business and technical operations of many UK and International original equipment manufacturers. 

Reciprocating Technology

Reciprocating compressors like those manufactured under the Cubigel brand are one of the most widely used compressor technologies suitable for refrigeration applications with very high cooling capacity requirements. They feature a piston and cylinder arrangement like a car engine. The refrigerant inside the cylinder gets compressed by the reciprocating motion of the piston. Each cylinder has a suction valve and discharge valve to distribute the gas to the condenser after compression. There are three types of reciprocating compressor; hermetic, semi hermetic and open.

Hermetic Compressors

A hermetic refrigeration compressor is one in which the electric motor and compressor are enclosed or sealed in a hermetically welded envelope and the motor is cooled by the refrigerant itself. Hermetically sealed compressors are airtight units that prevent the leakage of refrigerants and offer a compact, low noise, long life product that is easy to install and requires less maintenance. 

Extended Compressor Ranges

Innovative research & development by Cubigel has evolved a range of reciprocating compressors optimised for energy efficiency with the aim to reduce the effects of global warming and aid the production of safer, more environmentally friendly refrigeration systems.  

Learn more about each range of Cubigels reciprocating compressor ranges below and contact our team on 01782 618 444 for system design assistance or advice on the latest refrigeration regulations. 

Advanced Design

The advanced design of Cubigel Compressors® Green Cooling ranges allows a remarkable efficiency improvement by becoming the most suitable component for a sustainable refrigeration application.


The compressors are suitable for Natural Refrigerants such as propane (R290) and isobutene (R600a), which have being introduced in commercial appliances, not only due to the replacement of HFCs refrigerants which have a high impact on the environment, but also because it is more efficient in terms of performance and applications energy consumption.

Natural Refrigerants

The Cubigel R&D team has strongly and successfully worked on an environmental alternative to obsolete refrigerants - with no direct effect on global warming - reducing the energy consumption by using natural refrigerants with no greenhouse effect (R290) and developing High Efficiency compressor ranges.

Propane (R290) has no direct contribution to global warming and when used in an application, its energy consumption is between 12 to 15% lower than a similar application with R404A. Additionally, propane has better dynamic behaviour showing a lower increase of energy consumption with increasing ambient temperatures.

R290 compressors offer a higher cooling capacity and COP, allowing energy-saving consumption with smaller displacement. The major environmental benefits are obtained combining the use of the R290 with the design criteria of our high efficiency range compressors. These compressor models, in their more advanced versions, can save up to 35% of energy when compared with standard efficiency series of R404A, thanks to very flexible asynchronous motors that can adjust to different energy consumption levels by connecting, or not, a permanent capacitor.

Reduce overall energy consumption and GWP in Refrigeration systems with Cubigels advanced compressor technologies.

Our wide range of Cubigel branded compressors allow designers to fully meet the needs of the commercial refrigeration market with an aim to improve overall energy consumption and reduce GWP in refrigeration systems. Available in over 500 different models ranging from 2.2 to 38cc and suitable for a wide range of refrigerants including Hydrocarbon and HFO type refrigerant models, our compressors are available in mains voltages, variable speed or DC power supply making them suitable for many market applications including supermarket display cabinets, laboratory, medical equipment, bottle coolers, chest freezers vending machines, drinks dispensers and heat pump systems, in addition to a multitude of general HVAC applications.  

Cubigel Reciprocating Compressors for Commercial Refrigeration
Cubigel Reciprocating Compressors for Commercial Refrigeration

L & B Range

The Small L range is characterised by its advanced design, very compact and efficient. Working with R134a and R600a, with displacement ranging between 2.2 and 3.1 cc. The main applications that this range covers are small refrigerators and freezers.

The B range of reciprocating compressors from Cubigel, offers more displacement, from 2.2 to 6.5 cc for a wider type of applications, while keeping its compactness and efficiency. The range is available for models with R134a, R600a and R290, for applications such as water coolers, can / bottle coolers, small refrigerators and freezers.

Features

More displacement, more efficient, compactness.

Range

2.2 to 6.5cc

Refrigerants

R134a, R600a, R290

Applications

Water cooler can/bottle coolers, small refrigerator and freezers. 

B Range Cubigel Reciprocating Compressors - Axair Refrigeration
B Range Cubigel Reciprocating Compressors - Axair Refrigeration
B Range Cubigel Reciprocating Compressors - Axair Refrigeration
B Range Cubigel Reciprocating Compressors - Axair Refrigeration
S Range Cubigel Reciprocating Compressors - Axair Refrigeration
S Range Cubigel Reciprocating Compressors - Axair Refrigeration
S Range Cubigel Reciprocating Compressors - Axair Refrigeration
S Range Cubigel Reciprocating Compressors - Axair Refrigeration

S Range

 

The S models are the top-capacity range of Cubigel Compressors® that goes from 18.0 to 34.4 cc, with an optimised design to reduce vibration in R134a, R404A, R407c, R507, R22 refrigerants for applications like large freezers and refrigerators, supermarket refrigeration equipment, blast chillers and heat pumps among others.

Features

Top-capacity range, optimised design to reduce vibration. 

Range

22.0 to 38.0cc

Refrigerants

R134a, R404A, R290, R507, R513, R450A, R452A, R448A, R449A, R454C, R455A

Applications

Large freezers and refrigerators, supermarket refrigeration equipment, blst chllers and heat pumps among others.

U Range

 

The new U Range offers to the market the most efficient compressors in its series and it has been designed using the most advanced technologies to minimize the energy consumption while offering a high cooling capacity. Thanks to its new shell, more compact and rounded, the U range offers a very low noise level.


The U Ranges offers R290, R600a and R134a models for LBP and HMBP applications such as ice cream conservators, freezers or bottle coolers with a displacement from 4.5 to 10,7 cc.

Features

More displacement, more efficient, compactness.

Range

2.2 to 6.5cc

Refrigerants

R134a, R600a, R290

Applications

Water cooler can/bottle coolers, small refrigerator and freezers. 

U Range Cubigel Reciprocating Compressors - Axair Refrigeration
U Range Cubigel Reciprocating Compressors - Axair Refrigeration
U Range Cubigel Reciprocating Compressors - Axair Refrigeration
U Range Cubigel Reciprocating Compressors - Axair Refrigeration
P Range Cubigel Reciprocating Compressors - Axair Refrigeration
P Range Cubigel Reciprocating Compressors - Axair Refrigeration
P Range Cubigel Reciprocating Compressors - Axair Refrigeration
P Range Cubigel Reciprocating Compressors - Axair Refrigeration

P Range

 

Together with the L range, our P models are the most used models offering 3 levels of efficiency - Standard, High, Very High - using the optional run capacitor concept, and Variable Speed. Our P range offers a solution for all cooling applications such as refrigerators, freezers, bottle coolers, can coolers, ice cream freezers, vending machines, beer dispensers, soft drink dispensers, ice makers and heat pumps, among others with displacement from 12 to 18 cc in R134a, R404A, R600a, R290, R507, R22 refrigerants.

Features

Most used models offering 3 levels of efficiency - standard, high, very high.  

Range

12.1 to 18.0cc

Refrigerants

R134a, R404A, R290, R507, R513, R450A, R452A, R448A, R449A, R454C, R455A

Applications

All cooling application such as refrigerators, freezers, bottle coolers, can coolers, ice cream freezers, welding machines, beer dispensers, soft drink dispensers, ice makers and heat pumps. among others. 

X Range

 

The X range performs with high reliability and efficiency, with displacements from 16.0 to 23.0 cc. Designed to work under heavy-duty conditions for applications such as large refrigerators and freezers, display cabinets, display islands, supermarket refrigeration equipment and blast chillers among others, working with refrigerants R134a, R404A, R290, R407C, R507, R22.

Features

More displacement, more efficient, compactness.

Range

2.2 to 6.5cc

Refrigerants

R134a, R600a, R290

Applications

Water cooler can/bottle coolers, small refrigerator and freezers. 

X Range Cubigel Reciprocating Compressors - Axair Refrigeration
X Range Cubigel Reciprocating Compressors - Axair Refrigeration
X Range Cubigel Reciprocating Compressors for Commercial Refrigeration - Axair Refrigeration
X Range Cubigel Reciprocating Compressors for Commercial Refrigeration - Axair Refrigeration
Variable speed compressors for low application energy consumption in refrigeration systems
Variable speed compressors for low application energy consumption in refrigeration systems
Variable speed compressors for low application energy consumption in refrigeration systems
Variable speed compressors for low application energy consumption in refrigeration systems

Variable Speed Compressors

 

Variable Speed offers the lowest applications' energy consumption by means of electronically self-adjusting the compressors speed to the appliance cooling needs, while improving COP up to 50%.


Commercial refrigeration manufacturers are focusing their efforts to produce more efficient applications in order to satisfy the needs of reducing operating costs of the refrigeration equipment installed in supermarkets, retail premises and restaurants, where saving energy has become a topic of the major concern.

 

Variable Speed Compressors are available for R134a with GLT99FSN in HMBP application model and for R290 with NPT12FSC (LBP) and NLT60FSN (HMBP). With these 2 last models, a major benefit has been obtained from the use of Natural Refrigerants: A better performance and the avoidance of contributing to global warming.

 

Reduced Energy Consumption

The accurate design of the application and the right selection of the components -such as efficient compressors, fan motors, greater insulation thickness of the cabinet walls, larger condensers, low consumption lighting - is the key to reducing the total energy consumption of the application. The compressor is one of the components with highest impact in terms of energy consumption in the appliance.

Dynamically Adapted Capacity

Variable Speed Compressors are the solution for obtaining the maximum energy reduction, basically because full compressor capacity is not always needed, so this technology dynamically adapts the compressor's cooling capacity to the appliance's needs by adopting electronically-controlled running speed, optimizing the system's performance.

Benefits

•    Possibility of covering several standard compressor models of different cabinet volumes with just one compressor model.


•    Compressor power consumption reduction up to 45% and 50% in comparison to standard compressors. This energy saving can be over 40% considering the total appliance power consumption (just due to the compressor).

•    Reduces the pull-down time by means of running at a higher speed when it is needed.


•    Reduces the number of start-ups/stops of the compressor.


•    Modifies the speed until the achieving the longest duty cycle possible.


•    Lower noise level


•    Longer expected compressor life due to the fact that the compressor is usually running at a lower speed than a standard compressor.


•    Drop in electronic driver system for automatically self-adapting the compressor speed to the current thermal load by means of the "Smart Speed" programming option.


•    Compatible for electromechanical and electronic thermostats.

Applications

Water cooler can/bottle coolers, small refrigerator and freezers. 

 

Goals focused on high efficiency, natural refriegrants and variable speed control.

Our Green Cooling ranges offer Substantial efficiency improvements over conventional models, with upto 45% reductions in energy consumption.

The advanced design of Cubigels green cooling range is one of the most sustainable hermetic compressor offerings in the marketplace, allowing a substantial efficiency improvement over conventional models with reductions in energy consumption of up to 45% in refrigeration appliances. Consequently, delivering lower Co2 emissions into the atmosphere. The Green Cooling range benefits from high efficiency, natural refrigerants, and variable speed control options; the crucial benefit of reducing energy consumption by electronically controlling the motor. 

The green cooling range improves the compressor COP between 20-30% when compared to standard ranges.

Major environmental benefits are obtained combining the use of R290 with the design criteria of high efficiency ranges. These more advanced compressor models can save up to 50% of energy compared with standard series of R404A thanks to its high efficiency mechanics, advanced motor winding design and the optional running capacitor concept. 

High Efficiency

The High Efficiency models reduce energy consumption of commercial refrigeration appliances between 10% and 30% with respect to standard ranges. Most High-Efficiency models are equipped with electric motors, designed with the "optional run capacitor" concept, that is, the compressor can work with or without a running capacitor (CSR/CSIR), offering the level of efficiency with the same compressor.

Natural Refrigerants

Natural refrigerants like propane (R290) and isobutene (R600a) are being gradually introduced in commercial appliances, not only due to the replacement of H-CFC’s and HFC’s refrigerants which have high impact on environment,
but also because it is more efficient in terms of performance and applications' energy consumption.

Refrigerant propane has no direct contribution to global warming and its energy consumption is between 15% to 20% lower than a similar application with R404A. The Cubigel Compressors® R290 compressors offer a higher cooling capacity and COP allowing energy-saving consumption with smaller displacement.

Variable Speed

The Variable Speed Compressor offers the lowest energy consumption by means of electronically self- adjusting the compressor’s speed to the appliance’s cooling needs, while improving COP up to 40%.

Using Drop-in solution with communication capabilities, this compressor automatically achieves the best efficiency for the appliance while dynamically adapting the compressor’s speed to the needed cooling capacity.

Electrical Motor Types

RSIR (Resistance Start-Induction Run)

LST motor. No capacitors. Auxiliary winding is disconnected after start up. Standard energy efficiency.

CSIR (Capacitor Start-Induction Run)

HST motor. With starting capacitor. Auxiliary winding is disconnected after start up. Standard efficiency.

RSCR (Resistance Start-Capacitor Run)

LST motor. With running capacitor. Auxiliary winding remains connected after start up. Used for high efficiency in small capacity compressors (particularly in household refrigeration)


CSR (Capacitor Start and Run)
HST motor. Two capacitors (starting and running). Auxiliary winding remains connected after start up. Used for high efficiency in small compressors and for size reduced size motors in compressors

Starting Device Types

Current relay – (electromechanical). RSIR/CSIR motors and CSR low/medium-power motors with NTC (the NTC is connected in series with the starting capacitor and the main propose is to reduce the current peaks in the relay contacts)

Potential relay – (electromechanical). CSR high-power motors. 

PTC – (Positive Temperature Coefficient), the resistance increases with the temperature. Device only with RSIR or RSCR motors in the Small L, B, L and P ranges.

NTC – (Negative Temperature Coefficient), the resistance decreases with the temperature.Used in some CSR in order to reduce dimensions and components.

Torque Types


LST – Low Starting Torque – Systems with capillary tube or balanced pressures at start up.


HST – High Starting Torque – Systems with expansion valve or capillary tube, with unbalanced pressures at start up.

 High Efficiency Range

 Ask about Cubigels most efficient models equipped with electric motors, designed with the "optinal run capacitor" concept, so the compressor can work with, or without a running capacitor,

 R290 Propane

 Our warehouse extension in 2020 meant we could   hold large amounts of plug fan stock for our wide range of OEM customers. If you’re looking for fans,   please contact us to discuss current lead times.

Legislative Refrigerant Actions

Our team are always abreast of legislative changes, if you're not sure how this affects your future system design, ask us about the protocol dates to ensure longevity of your components integration